The Future of Manufacturing

August 31, 2011

by: Jon Roberts, Principal, TIP Strategies, Inc.

We have been following manufacturing trends closely for the last decade. The decline in manufacturing employment – which we predicted would continue – is as apparent as ever. In fact, we argued that manufacturing employment would follow the same downward trend that agricultural employment followed at the end of the previous century. For both sectors, increased automation has steadily replaced labor and helped drive tremendous productivity gains. The primary difference is that we are far removed from the transition which took agriculture from farm laborers to combines. In the case of manufacturing, we are square in the middle of it.

The August 15th Cheap Robots vs. Cheap Labor editorial from the New York Times regarding Foxconn is revealing. Foxconn is the world’s largest manufacturer and assembler of electronic components. Despite the fact that Chinese employees typically earn only a fraction of what U.S. workers earn ($1.36/hour), the founder and chairman of Foxconn is aggressively seeking to reduce his workforce through industrial automation. Productivity gains within the workforce have natural limits. Employees get sick, need personal time off, and are subject to spells of low productivity in ways that “robots” never are. Or, to put it differently, investment in new equipment heightens productivity in a cost-efficient manner. Even a very low-cost labor force is not as efficient (or as affordable) when industrial equipment is an option.

We know that productivity and employment growth are not necessarily linked. As a business we become more productive when we do more with less. And that “less” is first and foremost represented by labor costs. Which is why Foxconn will replace thousands upon thousands of workers with machines. This is a trend that has been occurring for decades and it will only accelerate. While we know this, and accept it as a business reality, it is deeply disturbing to say the obvious in a political context. We cannot simultaneously praise productivity gains while bemoaning the loss of manufacturing employment. Productivity can – in many cases – be achieved precisely by cutting workers. Reduced employment rolls often follow in tandem with significant productivity improvements.

If we assumed that our competitive advantage, as a nation, was being compromised by the off-shoring of our manufacturing we would be missing the larger point. Whether we manufacture in the U.S. or in China (or anywhere else), the pressure to reduce labor costs is the same. And the more that other countries achieve greater productivity, the greater is the incentive for our businesses to make the capital investments that reduce labor costs. There is, after all, no better way to reduce labor costs than to reduce the total number of workers.


Not only is the total number of people employed in manufacturing declining, so is manufacturing’s share of total employment. Of course, it is worth repeating that a decline in the share of manufacturing employment does not indicate a decline in the productivity (or output) of the manufacturing sector. In fact quite the contrary has been true in recent decades. While the actual number of manufacturing jobs has dropped steadily since 2000, the value of manufacturing output (as measured in shipments per worker) has increased dramatically.

These trends in no way imply that manufacturing (or agriculture, for that matter) is not important to the economy. It is as important as it has ever been. What we have been arguing is that manufacturing employment is a problematic economic development indicator. In other words, measuring local economic development success by the number of new manufacturing jobs created can take you down the wrong path.

Related posts:

  1. Cheap Robots vs. Cheap Labor
  2. Does America Need Manufacturing?
  3. The Green Jobs Numbers
  4. Manufacturing’s New Innovation Labs
  5. Manufacturing Profits Came Back. Manufacturing Jobs Didn’t.
  • http://www.facebook.com/profile.php?id=501067413 Tamilla Leyla

    Very interesting. I have couple questions.

    Does decline in manufacturing imply decline in the “blue collar worker”
    working class? If these people are losing their jobs  ( see Detroit),
    and can no longer consume the same amount of goods, but productivity of
    manufacturing is on the incline, who’s consuming these products now?

    I am curious to see what countries should do in the face of declining
    jobs in manufacturing. Send the workers back to school to be qualified
    for service/white collar jobs? Increase social programs that support
    market obsolete labor skills? 

  • http://www.facebook.com/people/Shalini-Ramanathan/701251276 Shalini Ramanathan

    Interesting Jon – so what is a good economic development indicator? Manufacturing jobs that robots can’t do? Jobs that are unlikely to be automated or outsourced due to the local interface/skills needed? Internet start-ups (FBook) don’t generate jobs the way manufacturing does. So focusing on manufacturing seems understandable to me, though I take your point that the drive for productivity means fewer laborers, not more.

  • Jon Roberts

    Shalini and Tamilla bring up related points. In the first
    case, will we have sufficient employment opportunities in the future (i.e.,
    where will jobs come from assuming increased productivity)? And in the second,
    who will have the income to buy the goods that are being produced? 

    Of course, there are no definitive answers to these
    questions. But  the U.S. economy does not
    operate in a closed system. We can, and do, sell in a world market, providing
    additional outlets for our products.

    The question of economic indicators that Shalini raises
    circles back onto this problem. There are numerous positive indicators that
    effectively leave aside the unemployment rate or the disposable income of
    middle class Americans. Naturally, a lack of spending will eventually act as a
    drag on the overall economy. This has very much been the case in Japan. A more
    likely scenario is that we will simply learn to live with a higher unemployment
    rate. A smaller, but far more highly skilled manufacturing workforce will be
    supported by a much larger service sector. This has been the trend since the
    1950s.

    I think we will have a baseline share of manufacturing jobs close
    to where we currently are (around 10% of overall employment). That may sound
    very low, especially compared to 25+% in 1970, but I think it is realistic and sustainable.
    In 1970, no one had heard of the PC or CAD/CAM. And, which we tend to forget, the
    rest of the world was still playing catch-up from the effects of WWII in regard
    to manufacturing capacity.

    These questions are all hugely important and I’ll
    try to address them in more detail in my next blog.

  • Mike

    Excellent article, Jon.

    This reality does seem to call for an aggressive reform of our social contract. I think we need to reduce dependence on jobs as our sole source of our sustenance. Or at least greatly (and artificially) increase the value of labor. I think what we will do is simply go on as we are, with the vast chasm between rich and poor getting larger and larger.   

  • Jon Roberts

    Thanks Mike.
    As you point out, reduced labor demand would not have to further divide rich and poor, but I agree that this is a likely scenario. Further downward wage pressure on unskilled workers seems inescapable. It was unions, as we know, that helped increase the “value of labor,” but that was also before we faced stiff international competition. It bears repeating, the U.S. economy does not operate in a closed system. Until labor rates rise in developing nations, it’s hard to imagine how ours would go up.

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